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Joining Method Screening Matrix
Compare qualitative fit for heat staking, ultrasonic joining, hot-plate welding, adhesive bonding, and mechanical fastening. The result is a review priority, not a validated process decision.
Screening priority
Heat staking
Keep evaluating
50/100
Ultrasonic joining
Keep evaluating
50/100
Hot-plate welding
Lower priority from these answers
45/100
Adhesive bonding
Lower priority from these answers
45/100
Mechanical fastening
Lower priority from these answers
45/100
Scores reflect the answers above only. Material compatibility, geometry, tool access, strength, appearance, contamination, safety, and acceptance tests still require engineering validation.
